Custom Sizes

Custom Sizes

When a standard size does not fit your product or your process, we make packaging to your exact dimensions. You choose the length, width, gusset and gauge, and we produce it to your specification.

Custom sizes are available on bags, bin liners, pouches, barrier paper, paper bags and film, made to order and delivered across Australia.

Zeropac LDPE plastic bags in a range of custom sizes

If it is made from film or paper on a roll, we can size it

That covers bags, bin liners, pouches, barrier paper, paper bags, carton liners and pallet covers. Tell us the dimensions and we cut and seal to them.

Moulded and formed items such as cups, containers, trays and cutlery are made in fixed sizes from existing tooling, so those are available for custom printing rather than custom sizing. If you need a size outside the standard range, contact us and we will tell you what is possible.

57 rangesAvailable made to size
Your specLength, width, gusset and gauge
12 weeksTypical lead time
Match a sampleSend a bag you already buy

What we can make to size

Every range below is cut and sealed from film or paper, so the dimensions are yours to set.

Zeropac LDPE flat plastic bags

Plastic Bags and Film

LDPE bags from 25um to 100um, HDPE, coloured bags, BOPP, wicketed bread bags, produce roll bags, singlet bags and glassine.

View plastic bags
Zeropac resealable zip lock bags

Zip Lock Bags

Resealable bags produced to your dimensions when a standard size is not quite right for the product going in it.

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Zeropac commercial bin liner range

Bin Liners

Liners cut to fit the bin you actually use, rather than one too short to tie or so wide it slips down inside.

View bin liners
Zeropac clinical waste bags for healthcare

Medical and Laboratory

Specimen bags, clinical, cytotoxic and anatomical waste bags, mortuary bags, carton liners, trolley covers and cleanroom bags.

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Zeropac dissolvable water-soluble laundry bags

Water-Soluble

Dissolvable laundry bags, bin liners, singlet bags and flat bags, sized to your linen skips, bins or cartons.

View water-soluble range
Zeropac stand-up pouch with zipper

Pouches and Barrier

Stand-up, box, spout, three and four side seal and centre seal pouches, plus barrier paper and roll film to your web width.

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Zeropac SOS kraft paper bags

Paper Bags

Flat paper bags, SOS paper bags, paper satchels and kraft shopping bags produced to your dimensions.

View paper bags
Zeropac carton liner range in clear, natural and blue

Carton Liners

Food grade carton liners cut to your carton dimensions, in clear, natural and blue.

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Zeropac pallet cover range in blue, clear and black

Pallet Covers

Covers and cage trolley covers cut to your pallet footprint and load height, in clear, blue or black.

View pallet covers

What you specify

Four measurements define most custom bags. If you are not sure of them, tell us what the packaging needs to hold and how it is handled, and we work the dimensions back from there.

LENGTH AND WIDTH

The finished flat dimensions of the bag or liner.

GUSSET

Side or bottom gusset depth, which sets how far the bag opens out.

GAUGE

Film thickness in microns. Heavier gauges carry more weight and resist tearing.

MATERIAL

The film or paper the product is made from, matched to what it needs to hold.

How it works

Tell us your dimensions, or describe what the packaging needs to hold, along with roughly how many you need and how often you reorder. We quote the setup, the minimum order and the unit price, then produce to your specification and deliver. Allow twelve weeks. If you need packaging sooner, it is worth checking our stock range first, as we hold a wide range of sizes and a standard size that is close enough often solves the problem without a custom run.

Frequently asked questions

Which products can be made in a custom size?

Anything made from film or paper supplied on a roll, which covers bags, bin liners, pouches, barrier paper, paper bags, carton liners and pallet covers. Moulded and formed items such as cups, containers, trays and cutlery are made from fixed tooling and cannot be resized.

What information do you need from me?

The length, width, gusset and gauge if you know them. If you do not, tell us what the packaging needs to hold and how it is handled, and we work the specification back from there.

What is the minimum order?

Minimums vary by product because a custom size requires a dedicated production run. Request a quote and we will confirm the figure for your product.

How long does a custom size order take?

Allow twelve weeks. If you need packaging sooner, check our stock range first, as a standard size close to your requirement will often do the job.

Can I have my custom size printed as well?

Yes. Tell us both requirements when you enquire and we quote them together, which is more efficient than running them as two separate jobs. See our custom printing page for what is possible.

Can you match a bag I already buy elsewhere?

In most cases yes. Send us a sample or the specification you currently order to, and we will quote to match it.

Need a size we do not stock?

Send us your dimensions, or just tell us what the packaging needs to hold. If you already buy something similar, send a sample and we will quote to match it.

Request a Quote