Pallet Covers

• Gusseted design expands to fit standard and oversize pallets without bunching or excess material
• Durable LDPE film resists tearing and punctures during forklift handling and stacking
• Dust and moisture barrier shields goods from airborne contaminants, rain splash and humidity
• Three colour options in natural, blue and black for product identification, light protection and general use
• Slip-over application fits quickly over loaded pallets with no tools or heat sealing required
• 6 sizes available to cover half-height loads through to oversize and tall pallet configurations
• High-volume pack quantities up to 100 per carton reduce reordering frequency for busy warehouses
• Black option blocks UV light protecting light-sensitive goods during outdoor staging or transport
• Consistent film thickness ensures reliable performance across every cover in the carton
• Australian stock held in our Sydney warehouse for fast dispatch with no lead time delays

For Warehouse and Logistics Staff

• Slip covers over pallets in seconds without needing stretch wrap equipment
• Gusseted design sits flat against the load for neat, stable stacking
• Protects goods during staging between receipt and put-away
• Blue covers enable quick visual identification of specific product lines or zones
• Reduces dust contamination on goods stored in open warehouse bays

For Manufacturing and Production Teams

• Covers finished goods immediately after palletising to prevent contamination on the factory floor
• Keeps raw materials clean while stored near production lines
• Supports quality control by reducing exposure to airborne particles and moisture
• Black covers protect light-sensitive materials during temporary outdoor storage
• Consistent sizing means covers fit the same way every time, reducing waste

For Food Processing and Cold Storage

• LDPE film provides a hygienic barrier against cross-contamination during storage
• Protects palletised product from condensation in cold rooms and cool stores
• Colour-coded covers support HACCP zone identification and product segregation
• Quick application minimises time goods spend exposed in temperature-controlled areas
• Disposable single-use design eliminates recontamination risk from reused covers

For Facility Managers and Procurement

• Bulk carton quantities reduce per-unit cost and reorder frequency
• Six sizes cover the full range of Australian standard and oversize pallets
• Sydney-based stock means no import lead times or minimum order surprises
• Consolidate pallet cover supply with other Zeropac packaging for simplified procurement
• Consistent quality across batches removes the need to re-test or re-approve

Warehouse Storage and Staging

• Covering inbound pallets during receival and quality hold periods
• Protecting finished goods in open racking or floor storage areas
• Shielding pallets staged in loading docks from dust and weather exposure
• Covering return or rework pallets awaiting processing

Transport and Distribution

• Protecting palletised goods during open truck or flatbed transport
• Adding a dust barrier over stretch-wrapped pallets for extra protection
• Covering pallets at cross-dock facilities between trailer transfers
• Shielding goods during temporary outdoor staging at delivery sites

Manufacturing and Production

• Covering raw materials stored near production lines to prevent contamination
• Protecting finished goods pallets on the factory floor before dispatch
• Shielding work-in-progress between production stages
• Keeping packaging materials clean in high-dust environments

Food and Cold Chain

• Covering palletised food product in cool rooms and freezer staging areas
• Preventing condensation damage during cold-to-ambient transitions
• Maintaining hygiene standards on pallets moving between processing zones
• Protecting ingredient pallets during warehouse storage

Outdoor and Construction

• Covering building materials stored on-site before installation
• Protecting equipment pallets during outdoor events or temporary setups
• Shielding palletised goods at agricultural storage facilities
• Covering pallets at retail distribution yards exposed to weather

Pallet covers fit into the workflow at any point between palletising and final dispatch. Once a pallet is loaded and wrapped, the cover slips over the top and drops down over the sides. The gusseted design means the cover sits flat against the load without bunching, keeping the pallet profile clean for stacking and racking. This takes seconds per pallet and requires no tools, tape or heat sealing.

During storage, covers protect goods from dust accumulation, moisture ingress and incidental contact damage. In facilities where pallets sit in open racking or floor storage for extended periods, this protection prevents quality issues that lead to rework, returns or customer complaints. Colour-coded covers add a visual identification layer, allowing teams to distinguish product lines, priority shipments or quarantine holds at a glance.

At dispatch, covers stay in place during forklift loading and transport. For outdoor staging areas or open-sided loading docks, they provide a weather barrier that stretch wrap alone does not offer. The cover is removed by the receiver or left in place for ongoing protection, depending on the supply chain requirements. This simple addition to the packing process reduces damage claims and maintains product presentation through the final delivery point.

Stretch wrap secures the load to the pallet but leaves the top exposed to dust, moisture and debris. Pallet covers provide full top-down protection that stretch wrap alone cannot achieve. The gusseted bag format creates a sealed envelope around the entire load, blocking dust ingress through the top surface and protecting exposed sides. For goods stored outdoors, in open warehouses or in facilities with high dust levels, a pallet cover over stretch wrap delivers a complete protection system. Covers also apply faster than adding extra layers of stretch wrap to the top, and the single-piece design means no wrapping equipment is needed.

Measure the length, width and height of your loaded pallet. The cover dimensions are listed as Length x Width + Gusset. The gusset expands to accommodate the height and depth of the load. For a standard Australian pallet (1165 x 1165mm), the 2000mm length covers will work for most full-height loads. For oversize or extra-tall pallets, choose the 2200mm or 2245mm options. If you are unsure, contact our team and we can recommend the right size for your pallet configuration.

Yes. Pallet covers work well as an outer layer over stretch-wrapped pallets. The stretch wrap secures the load to the pallet, while the cover adds dust and moisture protection across the top and sides. This combination is common in warehouses where pallets are stored in open areas or staged outdoors before dispatch.

LDPE film is water-resistant and will protect against rain splash, condensation and light moisture exposure. However, these covers are not sealed at the bottom and are not designed for full waterproof protection in heavy rain or submersion. For temporary outdoor storage, they provide effective protection against typical weather conditions. For extended outdoor exposure, consider securing the base with tape or stretch wrap for additional protection.

Black pallet covers block UV light and visible light, making them the best choice for light-sensitive goods such as chemicals, adhesives, photographic materials and certain food products. They also conceal the contents of the pallet for added security during transport and storage. If your goods are not light-sensitive, natural or blue covers will provide the same dust and moisture protection.

Yes. LDPE remains flexible at low temperatures, making these covers suitable for cold rooms and freezer environments. They help protect palletised goods from condensation that forms when pallets move between temperature zones. The covers maintain their integrity and do not become brittle in cold conditions.

Yes. LDPE pallet covers are recyclable through soft plastics recycling programs. Check with your local waste service provider for collection options. Many commercial waste services include soft plastics recycling as part of their standard offering. Clean, dry covers should be bundled together for collection to keep them out of general waste streams.

These LDPE pallet covers are loose-fitting gusseted bags that drape over the pallet. They do not require heat to apply. Pallet shrink bags are made from shrink film and require a heat source to shrink-wrap tightly around the load. Our covers are designed for quick application without equipment, making them ideal for high-throughput warehouses where speed and simplicity are priorities.