Dissolvable Flat Bags & Box Liners

Dissolvable flat bags and box liners eliminate packaging waste in construction, medical sterilisation and food processing. Water-soluble PVOH packaging dissolves completely in hot water. Construction crews add pre-measured cement additive bags directly to mixers. Medical facilities streamline EO sterilisation workflows. Food processors skip liner removal steps. Made from PVOH film...

Dissolvable flat bags and box liners eliminate packaging waste in construction, medical sterilisation and food processing. Water-soluble PVOH packaging dissolves completely in hot water. Construction crews add pre-measured cement additive bags directly to mixers. Medical facilities streamline EO sterilisation workflows. Food processors skip liner removal steps.

Made from PVOH film that's 3 times stronger than LDPE plastic. Australian stock ensures delivery within days when you need restocks urgently.

2 formats available from 530 x 350mm flat bags to 960 x 660mm gusseted box liners. See the table below for details.

At a Glance

Product Type Dimensions Gusset Best For
Dissolvable Flat Bag 530 x 350mm No gusset Cement additives, EO sterilisation, chemical packaging, pre-measured ingredient portions
Dissolvable Box Liner 960 x 660mm 380mm Carton lining, bulk food processing, shipping containers, large-volume ingredient storage

Perfect for: Cement suppliers, construction chemical manufacturers, hospital sterilisation departments, medical device manufacturers, commercial food processors, and ingredient suppliers where packaging waste creates handling problems or environmental concerns.

Product Details
Key Features+
  • 3 times stronger than LDPE holding cement additives, medical instruments and food ingredients securely with fewer packaging failures
  • Complete dissolution in hot water above 60°C with no residue, no microplastics, no contamination
  • Dissolves in 3 to 5 minutes during processing, releasing contents without manual bag opening
  • Pre-measured accuracy delivering exact quantities every time for cement additives and ingredients
  • EO gas permeable allowing ethylene oxide sterilisation while providing protective barriers
  • Marine safe and biodegradable breaking down into water, carbon dioxide and biomass
  • Zero packaging waste eliminating plastic fragments from processing systems and landfill
  • Room temperature stable requiring hot water above 60°C to dissolve
  • Food contact safe suitable for direct food contact applications
Why Businesses Switch to Dissolvable Packaging+

For Construction and Building

  • Workers throw entire sealed bags into concrete mixers without opening or measuring
  • Hot mix water dissolves packaging within minutes and releases additives
  • Pre-measured portions deliver repeatable concrete performance every time
  • No plastic bags to collect from job sites or pay landfill fees for

For Medical and Healthcare

  • PVOH film allows EO sterilisation gas penetration while providing protective barriers
  • Bags dissolve during instrument cleaning after sterilisation processing
  • Maintains sterile fields from sterilisation through to point of use
  • No plastic sterilisation bags to dispose of after every cycle

For Food Manufacturing

  • Contents go directly to processing with liner intact, skipping manual removal
  • Processing lines move faster without stopping to separate liners from contents
  • Less handling means lower contamination risk throughout processing
  • No plastic liner fragments in processing systems or equipment

For Facility Managers and Procurement

  • Labour savings from eliminating bag opening, packaging removal and liner separation steps
  • Reduced waste disposal costs with no plastic packaging to collect or transport
  • Regulatory compliance ahead of plastic packaging restrictions spreading across Australian states
  • Demonstrate sustainability commitment with tangible action beyond token gestures
Use Cases+

Construction and Building

  • Cement suppliers packaging pre-measured additives for concrete mixing
  • Construction chemical manufacturers providing dissolvable product packaging
  • Concrete mixing operations using pre-portioned additive bags
  • Building material distributors supplying construction sites

Medical and Healthcare

  • Hospital sterilisation departments processing medical devices and instruments
  • Medical device manufacturers packaging products for EO sterilisation
  • Sterilisation service providers managing high-volume processing
  • Healthcare facilities using ethylene oxide sterilisation processes

Food Manufacturing

  • Commercial food processors lining cartons for bulk ingredient storage
  • Ingredient suppliers packaging products for food manufacturing clients
  • Food manufacturers requiring dissolvable carton liners
  • Processing facilities handling bulk ingredients in lined containers

Chemical and Pharmaceutical

  • Industrial chemical suppliers packaging measured portions
  • Specialty additive manufacturers using dissolvable packaging
  • Pharmaceutical processors handling water-soluble ingredients
  • Compounding facilities requiring dissolvable packaging for ingredient handling
How Dissolvable Packaging Works+

Construction cement additives: Workers throw entire sealed bags into concrete mixers where hot water dissolves packaging and releases pre-measured additives. No time spent cutting bags, emptying contents or disposing of packaging.

Medical EO sterilisation: Staff package medical devices and instruments in gas-permeable bags. After sterilisation processing, bags dissolve during instrument cleaning. Packaging provides protective barriers from sterilisation through to point of use.

Food manufacturing: Processors line cartons with gusseted box liners. Contents go directly to processing with liner intact. Hot water above 60°C dissolves liners within 3 to 5 minutes without manual separation.

Zero waste outcome: PVOH breaks down into water, carbon dioxide and biomass. No plastic fragments, no microplastics, no environmental pollutants from packaging that enters processing systems or waterways.

Environmental Benefits+

Zero Plastic Waste

Packaging biodegrades completely with no plastic fragments entering landfills, oceans or waterways. PVOH dissolves into water, carbon dioxide and biomass during processing.

Marine Ecosystem Protection

PVOH breaks down harmlessly if packaging enters waterways, preventing harm to fish, turtles and marine mammals. No microplastics or persistent pollutants from dissolvable packaging.

Reduced Landfill

Packaging disappears into processing systems instead of requiring disposal as plastic waste. Eliminates collection, transport and landfill fees for empty packaging.

Lower Carbon Footprint

Manufacturing PVOH creates lower emissions than traditional plastic production processes. Supports circular economy goals by eliminating plastic disposal requirements.

Technical Specifications
Feature Details
Material PVOH (Polyvinyl Alcohol) water-soluble film
Strength 3 times stronger than LDPE plastic
Dissolution Temperature 60°C and above
Dissolution Time 3 to 5 minutes in hot water
Biodegradability Complete biodegradation, no plastic residue
Marine Safety Safe for marine life, no microplastics
Food Contact Suitable for direct food contact applications
EO Sterilisation Gas permeable for effective sterilisation
Storage Requirements Keep in cool, dry conditions away from moisture
Shelf Life 5 years when stored correctly in sealed packaging
Printing Custom printing available for large volume orders
Frequently Asked Questions
What temperature range triggers dissolution?+

Bags begin dissolving at 60°C and above. Hot water or processing systems at 60°C to 85°C dissolve bags completely within 3 to 5 minutes. Cold water will not dissolve the bags.

Will bags dissolve in rain or damp conditions?+

Light rain or damp conditions will not dissolve bags immediately. Bags require sustained contact with water above 60°C to dissolve. Brief moisture exposure or cold water contact will not trigger dissolution, though prolonged exposure to any moisture will weaken bags over time. Store bags in dry conditions.

What's the shelf life in proper storage?+

5 years when stored in cool, dry conditions in sealed original packaging. Bags exposed to humidity or stored improperly may degrade faster.

Does dissolved PVOH affect concrete strength or curing?+

PVOH dissolves completely and integrates into concrete mix without affecting strength, curing or performance. The small amount of dissolved film becomes part of the mix water. Cement additive manufacturers design products specifically for use in dissolvable packaging.

Are bags compatible with all EO sterilisation processes?+

PVOH film is gas permeable and compatible with standard ethylene oxide sterilisation cycles. Bags allow EO gas penetration while providing protective barriers for medical devices and instruments. Test bags in your specific sterilisation process to confirm compatibility.

Can bags be used for other chemicals besides cement additives?+

Yes. Dissolvable flat bags work for water-soluble chemicals, detergents, cleaning agents, water treatment compounds and other additives that dissolve or disperse in hot water. Contact our team to confirm compatibility with your specific chemicals.

Can box liners be custom sized for our cartons?+

Custom sizing is available for large volume orders. Contact our team with your carton dimensions, gusset requirements and order quantities. Minimum order quantities apply for custom sizes.

Can bags be printed with product information or branding?+

Custom printing is available for large volume orders. Bags can display product names, dosage instructions, safety warnings or company branding. Contact our team to discuss printing requirements and minimum order quantities.

What happens if bags get wet before use?+

Bags begin dissolving on contact with water. If bags get wet during storage, dispensing or use, they lose structural integrity and cannot function as intended. Store bags properly in cool, dry conditions and handle with dry hands only.

What happens if bags go to landfill instead of dissolving?+

PVOH biodegrades in landfill conditions but requires moisture and microbial activity. Biodegradation is slower in dry landfill environments compared to dissolution in hot water. Bags still break down completely without leaving plastic fragments, unlike traditional plastic packaging.

What is your lead time for orders?+

We dispatch from our Sydney warehouse within 1-2 business days for in-stock items. Fast delivery across NSW, VIC, QLD, WA, SA, ACT, TAS, NT. For volume orders or custom requirements, contact us for specific lead times.

Why Zeropac & Related Products

Why Zeropac

  • Australian stock held in our Sydney warehouse for immediate availability.
  • Fast dispatch with orders shipped in days, not weeks.
  • Consistent quality from established supply chains you can rely on.
  • Two format options for flat bags and gusseted box liners.
  • Bulk quantities supporting high-volume construction, medical and food processing operations.
  • Custom printing available for large volume orders with product information and branding.

Related Products

Browse our complete selection of water-soluble flat bags and box liners above. All products ship from Australian stock with fast delivery nationwide.

Test dissolvable packaging in your construction, medical or food processing operations. Order free samples shipped within 48 hours from Sydney, or contact our team for assistance selecting the right products for your business requirements.